FLENDER ONE
Welcome to a new era of industrial drive technology: individual, efficient, smart. FLENDER ONE® is the new platform for the best industrial gear units from the Flender line. Available as single-stage and multi-stage solutions, these gear units are suitable for over 100 applications.
- Individual
- Efficient
- Smart
Individual Gear Units:
A Gear Unit adapted to meet your needs
Our new FLENDER ONE gear unit platform can be used with nearly every configuration and capacity. You decide what you need! From pumps to bucket conveyors and on to conveyor belts, hoisting applications and paper machines – FLENDER ONE covers more than 100 applications. Precisely fitting gear unit solutions that reduce your operating costs: that’s what we call application fit.
Same performance with less resource use
We have designed bearings for improved thermal capacity to better meet the needs of our customers so that overdimensioning is no longer necessary. The result is a gear unit that features not only the highest performance, but also low resource use in both production and operation.
Gear Unit efficiency right from the start
For us, efficiency starts right away in the planning phase. The FLENDER ONE configurator speaks your language, transforming your requirements into a finished product – even without gear unit expertise. Data sheets, technical drawings and required 3-D CAD data are provided directly. Overall, planning with FLENDER ONE yields time savings of about 25%.
- ~25 % savings potential for engineering services
- 20 % less power dissipation
Smart Gear Units
Straight from the factory
With AIQ gear unit intelligence you can monitor the speed, temperature and vibrations of your gear unit around the clock.
The system issues warnings at the slightest irregularities, evaluates the status of components and provides support for the correct alignment of the drive train. The AIQ Core sensor is installed in every new FLENDER ONE gear unit right at the factory.
- Reduce maintenance costs by up to 40%
- Decrease unplanned downtimes by as much as 70%
Monitoring & Maintenance
With AIQ Monitoring & Maintenance we offer a flexible solution package that perfectly fits your demands. Avoid laborious maintenance and service measures and find out about upcoming maintenance tasks at an early stage.
The deeply integrated sensor system helps find the ideal maintenance interval. Additionally, the implemented gear unit intelligence will even help you avoid unplanned shutdowns. Profit from:
- optimized service intervals based on oil monitoring
- early failure detection and alarming based on vibration measurement
- storage and visualization of longtime data within our AIQ web portal
- automated monthly reporting (gear unit health status)
- PLC integration of measured speed, temperature, vibration and status
Make use of AIQ Monitoring & Maintenance in different setups (see picture below), coming from a simple sensor use case, ending in cloud-hosted data with 24/7 online availability. Flexible, optionally upgradeable.
